TOLERANCE
Down to h6/h7 gound
MATERIALS
MS · SS · AI · Brass · Cl · EN8 · EN24
LEAD FORMAT
2D / 3D drawing or sample
OUTPUT
Raw · Machined · Finished Assembly
IN-HOUSE PLANT AND PARTNER NETWORK
WHAT STUDIO DOES
The Studio is configured for parts that require more than a single process stage: forged or cast inputs are accepted directly, machined to final drawing specification, and precision-finished where tolerance and surface finish are non-negotiable. We take your drawing from raw or forged input through turning, grinding, and surface treatment, and deliver a finished, inspection-ready component from a single source.
"Low-volume, high-specification, single source."
TURNING · MILLING · GRINDING
Machined to tolerance
CNC and conventional turning on all major material groups — mild steel, stainless, aluminum, brass, and cast iron
Full grinding suite in-house: centreless, centre, and surface — holding h6/h7 where the drawing requires it
Multi-face prismatic parts machined using VMCs
FORGE · CAST · MACHINE
From raw input to finished dimension
We accept forged and cast inputs or source them through our partner network and machine them to final drawing specification
Drop forgings, sand castings, and die castings all handled from that point forward, in-house
FINISH · ASSEMBLE · DELIVER
Final finish included
Zinc electroplating, phosphating, powder coating, anodizing, black oxide, and hard chrome coordinated as part of your order
Parts arrive inspection-ready. No separate plating vendor to manage
01
Turn
CNC: Miyano BNC-34T, Wasino LG-81, Meggit FS-2, Takang CNC Lathe
Conventional: HMT NH22, Gamet 600
02
Mill
Turret: Bridgeport (×2), Beaver, MAHO
Hydraulic / Manual: Bansal (×4)
VMC: Multi-face prismatic parts
03
Grind
Centreless: RIAT, German Centreless Grinder
Centre: J&S Centre Grinder
Surface: Surface Grinder
04
Drill & Cut
Drilling×10, Elliot Radial Drilling Machine
Cutting: Band Saw (×2), Vertical Band Saw
05
Press & Fabricate
Power Press 50 Ton
MIG Welding — Zuper Arc 300, Gaidu Welding Set
06
Forge & Cast
Drop forging (closed die), Open die / smith forging, Sand casting, Die casting
07
Treatment
Zinc electroplating, Hot dip galvanizing, Powder coating, Liquid / spray painting, Anodizing, Phosphating, Black oxide, Chrome plating
08
Assembly
Shaft and bearing housing assemblies, Hydraulic cylinder assemblies, Steering column kits, Structural and welded assembliesPipe assemblies with machined ends
IN-HOUSE PLANT AND PARTNER NETWORK
CAPABILITIES
Full list of in-house equipment and partner-accessible processes. If your process route requires something not listed here, contact us — we'll confirm scope before you proceed with the RFQ.
MATERIALS
What we machine
We machine all major ferrous and non-ferrous engineering materials. Specify your grade on the RFQ — or contact us if you're unsure which grade suits your application.
IronWerke machines all major ferrous and non-ferrous engineering materials — mild steel across IS 2062, EN8, EN24, and EN36; stainless in SS 304 and SS 316; aluminum in commercial and die cast grades; brass, copper, and cast iron including grey CI and SG iron.
Specify your grade on the RFQ, or contact us if your application calls for something outside this list.
PRECEDENT WORK
Leaf Spring Trunnion
Commercial vehicle suspension — safety critical
The requirement:
The trunnion operates in a high-load, high-vibration environment. Material consistency, dimensional tolerance, and surface protection must all be held to specification. No room for process variation — the part sits in the suspension assembly of commercial vehicles.
Material: Cast EN8
Process route: Die Casting → CNC turning → centreless grinding
Surface finish: Phosphating + paint
Supply: Finished and inspection-ready. Physical samples available on request.
REVERSE ENGINEERING · REMANUFACTURING
No drawing? No problem.
When original drawings are unavailable — or the OEM no longer supplies the part — IronWerke can work from a physical sample, worn component, or legacy specification to produce a replacement. We measure, reverse engineer, and manufacture to the recovered specification. Useful for ageing equipment, discontinued part numbers, and one-off replacement requirements.
Reverse Engineering
Submit a physical sample or worn part. We measure critical dimensions, identify material and surface finish, and produce a manufacturing drawing. From there, the part enters a standard process route.
Remanufacturing
Worn or damaged components machined back to original specification or improved where the original design had known failure points. Applies to shafts, bushes, housings, and other high wear parts where replacement from OEM is impractical or uneconomical.
Obsolescence Management
For parts no longer in OEM supply, discontinued equipment, legacy machines, out of production vehicle models. IronWerke can replicate from sample or from old drawings. Low minimum quantities. Suitable for maintenance and service operations that need spares without committing to large batch orders.